Automated lines for
continuous production
of sandwich panels

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Russian manufacturer of sandwich panel continuous laminating production lines

The possibility to install line on facilities from 1 000 sq.m. and more

High line output: up to 8 m³/min.

Personal: from 8 labours

-20%

The use of modern methods of panel preparation and bonding, taking into account the experience of Russian materials, allows for savings of up to 20% in adhesive compared to imported counterparts.

30 m

Savings calculation:

With "Automated sheet metal stitching", there is no need to use idle metal when changing to a different type or RAL of sheet metal

up to 30 m of sheet metal savings per coil

6 mon.

The payback period is from 6 months, subject to 100% capacity utilization.

24/7

Automated control of the state of the system, online accounting of products, adjustment of technological factors affecting the quality of products.

Modular line system for the continuous production of sandwich panel continuous laminating production lines

Specifications

  • Output: up to 4 000 m²/shift
  • Personal: from 8 labours
  • The possibility to install line on facilities from 1 000 sq.m. and more.
  • 3 types of equipment control system to choose from: Simens, Mitsubishi, Kinko
  • 5 off profiling types
  • 3 Joint types + customised lock design according to customer's drawings
  • Length of Caterpillar type iM-Press only 6-12 m, allows you to save speed and production volume without loss of quality
  • Ability to integrate into current lines of other manufactures

Specifications

We will design, make and commission equipment to suit your needs, specifications and requests

We will design, make and commission equipment to suit your needs, specifications and requests

We will design, make and commission equipment to suit your needs, specifications and requests

We will design, make and commission equipment to suit your needs, specifications and requests

We will design, make and commission equipment to suit your needs, specifications and requests

Specifications of sandwich panel continuous laminating production lines

«Optimal»

Provides a high degree of automation and a wide range of output product

Output: 80 000 m²/month
Personal: from 3 labours
Range of products: wall and roof panels
Panel thickness: 50 mm to 350 mm
Length: 2.5 to 13 meters
Wall panel width: 1190 mm
Roof panel width: 1000 mm
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«Basic»

Provides the possibility of further modernization and guaranteed quality of output product

Output: 40 000 m²/month
Personal: from 10 labours
Range of products: wall and roof panels
Panel thickness: 50 mm to 350 mm
Length: 2.5 to 13 meters
Wall panel width: 1190 mm
Roof panel width: 1000 mm
Download the presentation

Output products comply in acc. to GOST standard 32603-2021

This means you can participate in any public tenders in Russia and sell your products to large companies

  • Panel thickness: 50 to 350 mm
  • Length of panels: 2.5 to 13 m (optionaly longer)
  • Panel width: 1190 mm (wall panels) 1000 mm (roof)
  • Core: mineral wool, lamellas, EPS and PIR blocks
  • Density mineral wool: 95 -115 kg/m³

Joint types customised lock design according to customer's drawings

Z-lock

Significantly increases the speed of installation, increases the fire resistance of the structure, ensures minimum heat loss with proper sealing of joints.

Roof lock

The classic design of the roof joint, ensures a reliable sealing of the joints.

Secret Fix

Increases thermal insulation with aesthetics, inferior to the Z-Lock in terms of speed of installation.

5 off profiling types

Payment

Standard conditions

Standard conditions payment of the main stage after signing the contract. Payment is made according to individual conditions, which are prescribed in the contract. As a rule, this is:

  • 60% of the cost of the supplied equipment is an advance payment
  • 30% when ready for shipment
  • 10% after the NDT and commissioning of the supplied equipment

Warranty service for 12 months from the date of launching the line.

Installation and commissioning

Post-warranty service and technical support

Customer staff training

Do you have a non-standard project? Contact us

Do you want to know more about our sandwich panel lines technology? Send us your enquiry.
Our team will promptly contact you to provide you more information and follow your needs.

Nevskiy Oleg

Nevskiy Oleg

Sales Director
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Nevskiy Oleg

Nevskiy Oleg

Sales Director

Control of all technical and technological
processes of production

Computer production management platform

Stores and analyzes data on technical processes and events in real time

Collects and aggregates data from all stages of production

Connects the causes of the malfunction and the operating time

Integrates robotic systems and technologies

Combines network infrastructure: wired and wireless

Controls any parameter on a mobile device

Excludes unplanned downtime and non-conditioning

Prevents emergencies and increases the level of safety

View other modules and sections of sandwich panel continuous laminating production lines

US.2.2.2 Adhesive components supply station

US.2.2.2 Adhesive components supply station

Adhesive components supply station is designed for supplying components, pre-mixing, dosing two-component polyurethane adhesive and its uniform application in the production of sandwich panels filled with mineral wool with liners of structured metal and glass wool on the lines of continuous operation.

CARP-L (Mineral wool core automatic lamella cutting and feeding unit)

CARP-L (Mineral wool core automatic lamella cutting and feeding unit)

CARP-L is designed for automated cutting of mineral wool boards into lamellas, turning of lamellas and forming of mineral wool filling mat.

UG. 3.9 Feeding unit for polystyrene blocks

UG. 3.9 Feeding unit for polystyrene blocks

Feeding unit for polystyrene blocks is designed for automatic lining of polystyrene blocks under the pile of sandwich panels before their packing.

KL.4.6 Buffer roller conveyor

KL.4.6 Buffer roller conveyor

Buffer roller conveyor is a driven roller conveyor with guides, designed for handling lamellas of mineral wool boards.

UG.3.1 Cut-off flying band saw with encoder

UG.3.1 Cut-off flying band saw with encoder

Cut-off flying band saw with encoder is designed for cutting continuous sandwich panel blanks coming out of the press into finished sandwich panels of a given length. It is equipped with automation for synchronization with other modules of the line and precise work without operator’s interference.

UP.1.5 Trapeze lamella multiblade disc saw

UP.1.5 Trapeze lamella multiblade disc saw

Trapeze lamella multiblade disc saw is designed to cut the mineral wool panel into trapezoidal lamellas, which are then placed in the bottom lining of the roof sandwich panel.

Our completed projects

2021-2023

Stitching and non-stop metal coil replacement section

2021-2023

2022-2023

CARP-L

Mineral wool core automatic lamella cutting and feeding unit

2022-2023

2022-2023

Thickness calibration module

2022-2023

2021-2023

Core pushing table

Mineral wool core automatic lamella cutting and feeding unit (CARP-L)

2021-2023

2022-2023

Mineral wool core automatic lamella cutting and feeding unit (CARP-L)

Automated cutting and feeding of trapeze lamellas into the roof panel (CARP-T)

2022-2023

2020-2023

“No mist“ spray adhesive applicator

2020-2023
All projects

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