The use of modern methods of panel preparation and bonding, taking into account the experience of Russian materials, allows for savings of up to 20% in adhesive compared to imported counterparts.
Automated lines for
continuous production
of sandwich panels
Russian manufacturer of sandwich panel continuous laminating production lines
The possibility to install line on facilities from 1 000 sq.m. and more
High line output: up to 8 m³/min.
Personal: from 8 labours
-20%
30 m
Savings calculation:
With "Automated sheet metal stitching", there is no need to use idle metal when changing to a different type or RAL of sheet metal
up to 30 m of sheet metal savings per coil
6 mon.
The payback period is from 6 months, subject to 100% capacity utilization.
24/7
Automated control of the state of the system, online accounting of products, adjustment of technological factors affecting the quality of products.
Modular line system for the continuous production of sandwich panel continuous laminating production lines
Specifications
- Output: up to 4 000 m²/shift
- Personal: from 8 labours
- The possibility to install line on facilities from 1 000 sq.m. and more.
- 3 types of equipment control system to choose from: Simens, Mitsubishi, Kinko
- 5 off profiling types
- 3 Joint types + customised lock design according to customer's drawings
- Length of Caterpillar type iM-Press only 6-12 m, allows you to save speed and production volume without loss of quality
- Ability to integrate into current lines of other manufactures
Specifications
Specifications of sandwich panel continuous laminating production lines
«Optimal»
Provides a high degree of automation and a wide range of output product
Output:
80 000 m²/month
Personal:
from 3 labours
Range of products:
wall and roof panels
Panel thickness:
50 mm to 350 mm
Length:
2.5 to 13 meters
Wall panel width:
1190 mm
Roof panel width:
1000 mm
«Basic»
Provides the possibility of further modernization and guaranteed quality of output product
Output:
40 000 m²/month
Personal:
from 10 labours
Range of products:
wall and roof panels
Panel thickness:
50 mm to 350 mm
Length:
2.5 to 13 meters
Wall panel width:
1190 mm
Roof panel width:
1000 mm
Output products comply in acc. to GOST standard 32603-2021
This means you can participate in any public tenders in Russia and sell your products to large companies
- Panel thickness: 50 to 350 mm
- Length of panels: 2.5 to 13 m (optionaly longer)
- Panel width: 1190 mm (wall panels) 1000 mm (roof)
- Core: mineral wool, lamellas, EPS and PIR blocks
- Density mineral wool: 95 -115 kg/m³
Joint types customised lock design according to customer's drawings
Z-lock
Significantly increases the speed of installation, increases the fire resistance of the structure, ensures minimum heat loss with proper sealing of joints.
Roof lock
The classic design of the roof joint, ensures a reliable sealing of the joints.
Secret Fix
Increases thermal insulation with aesthetics, inferior to the Z-Lock in terms of speed of installation.
5 off profiling types
Payment
Standard conditions
Standard conditions payment of the main stage after signing the contract. Payment is made according to individual conditions, which are prescribed in the contract. As a rule, this is:
- 60% of the cost of the supplied equipment is an advance payment
- 30% when ready for shipment
- 10% after the NDT and commissioning of the supplied equipment
Warranty service for 12 months from the date of launching the line.
Installation and commissioning
Post-warranty service and technical support
Customer staff training
Control of all technical and technological
processes of production
Computer production management platform
Stores and analyzes data on technical processes and events in real time
Collects and aggregates data from all stages of production
Connects the causes of the malfunction and the operating time
Integrates robotic systems and technologies
Combines network infrastructure: wired and wireless
Controls any parameter on a mobile device
Excludes unplanned downtime and non-conditioning
Prevents emergencies and increases the level of safety
View other modules and sections of sandwich panel continuous laminating production lines
UP.1.5 Trapeze lamella multiblade disc saw
Trapeze lamella multiblade disc saw is designed to cut the mineral wool panel into trapezoidal lamellas, which are then placed in the bottom lining of the roof sandwich panel.
KL.4.6 Buffer roller conveyor
Buffer roller conveyor is a driven roller conveyor with guides, designed for handling lamellas of mineral wool boards.
UG. 3.11 Turn over unit
Turn over unit is designed to turn the finished roof sandwich panels, which are then stacked into a stack with the ribs facing each other. This reduces the height of the finished pile of shipped products and prevent damage to the edges of the panels during further transportation.
UG. 3.10 Dust extruction unit (XXX m3/hour)
Dust extruction unit is designed to remove mineral wool swarf and dust from the cutting area.The contaminated air, together with the swarf from the work area, is conveyed by a fan through suction hoses to the unit, where larger dust particles are blown against the housing walls, lose speed and fall into the dust collector. […]
KL. 4.15 Multi-blade disc lamella saw
Multi-blade disc lamella saw is designed for cutting mineral wool boards into lamellas of a given width. It is completed with interchangeable shafts for adjustment to the desired lamella width.
KL.4.1 Thickness calibration module
Thickness calibration module is designed to calibrate the thickness of a mineral wool board. Mineral wool thickness pre-calibration allows the production of mineral wool boards with the same geometric dimensions, which in turn reduces the load on the cutters of the disc cutoff block.
Our completed projects
2021-2023
Stitching and non-stop metal coil replacement section
2022-2023
CARP-L
Mineral wool core automatic lamella cutting and feeding unit
2022-2023
Thickness calibration module
2021-2023
Core pushing table
Mineral wool core automatic lamella cutting and feeding unit (CARP-L)
2022-2023
Mineral wool core automatic lamella cutting and feeding unit (CARP-L)
Automated cutting and feeding of trapeze lamellas into the roof panel (CARP-T)
2020-2023
“No mist“ spray adhesive applicator
