The use of modern methods of panel preparation and bonding, taking into account the experience of Russian materials, allows for savings of up to 20% in adhesive compared to imported counterparts.
Automated lines for
continuous production
of sandwich panels
Российский производитель линий для изготовления сэндвич-панелей
The possibility to install line on facilities from 1 000 sq.m. and more
High line output: up to 8 m³/min.
Personal: from 8 labours
-20%
30 m
Savings calculation:
With "Automated sheet metal stitching", there is no need to use idle metal when changing to a different type or RAL of sheet metal
up to 30 m of sheet metal savings per coil
6 mon.
The payback period is from 6 months, subject to 100% capacity utilization.
24/7
Automated control of the state of the system, online accounting of products, adjustment of technological factors affecting the quality of products.
Modular line system for the continuous production of sandwich panel continuous laminating production lines
Specifications
- Output: up to 4 000 m²/shift
- Personal: from 8 labours
- The possibility to install line on facilities from 1 000 sq.m. and more.
- 3 types of equipment control system to choose from: Simens, Mitsubishi, Kinko
- 5 off profiling types
- 3 Joint types + customised lock design according to customer's drawings
- Length of Caterpillar type iM-Press only 6-12 m, allows you to save speed and production volume without loss of quality
- Ability to integrate into current lines of other manufactures
Specifications
Комплектации линий
«Оптимальная»
производственная линия с высокой степенью автоматизации и широким ассортиментом выпускаемой продукции
Производительность:
80 000 м. кв./месяц
Необходимое помещение:
90×18 (55×24) м
Потребляемая мощность:
65 кВт
Количество персонала:
от 8 человек
Ассортимент продукции:
стеновые и кровельные панели
Толщина панелей:
от 50 мм до 350 мм
Длина:
от 2,5 до 13 метров
Ширина стеновой панели:
1190 мм
Ширина кровельной панели:
1000 мм
«Базовая»
производственная линия с возможностью дальнейшей модернизации и гарантированным качеством готовой продукции
Производительность:
40 000 м. кв./месяц
Необходимое помещение:
60×18 (45×24) м.
Потребляемая мощность:
50 кВт
Количество персонала:
от 12 человек
Ассортимент продукции:
стеновые и кровельные панели
Толщина панелей:
от 50 мм до 350 мм
Длина:
от 2,5 до 13 метров
Ширина стеновой панели:
1190 мм
Ширина кровельной панели:
1000 мм
Выпускаемая продукция соответствует стандартам ГОСТ РФ 32603-2021
А это значит, что вы можете участвовать в любых государственных тендерах и продавать продукцию крупным компаниям
- Толщина панелей от 50 до 350 мм
- Длина панелей: от 2,5 до 12 м
- Ширина панелей: 1190 мм (стеновые) 1000 мм (кровельные)
- Наполнитель: минеральная вата, пенополистерол
- Плотность минеральной ваты: 95 -115 кг/м³
Joint types customised lock design according to customer's drawings
Z-lock
Significantly increases the speed of installation, increases the fire resistance of the structure, ensures minimum heat loss with proper sealing of joints.
Roof lock
The classic design of the roof joint, ensures a reliable sealing of the joints.
Secret Fix
Increases thermal insulation with aesthetics, inferior to the Z-Lock in terms of speed of installation.
5 off profiling types
Payment
Стандартные условия
Стандартные условия: оплата основного этапа после подписания договора. Оплата производится по индивидуальным условиям, которые прописаны в договоре. Как правило, это:
- 60% от стоимости поставляемого оборудования - аванс
- 30% по готовности к отгрузке
- 10% после проведения ПНР и ввода в эксплуатацию поставленного оборудования
Гарантия 12 месяцев после запуска линии
Монтаж и пуско-наладочные работы
Постгарантийное и сервисное обслуживание
Обучение персонала
У вас нестандартный проект или вы не знаете, как правильно все рассчитать перед запуском производства?
Control of all technical and technological
processes of production
Computer production management platform
Stores and analyzes data on technical processes and events in real time
Collects and aggregates data from all stages of production
Connects the causes of the malfunction and the operating time
Integrates robotic systems and technologies
Combines network infrastructure: wired and wireless
Controls any parameter on a mobile device
Excludes unplanned downtime and non-conditioning
Prevents emergencies and increases the level of safety
View other modules and sections of sandwich panel continuous laminating production lines
US.2.2.2 Adhesive components supply station
Adhesive components supply station is designed for supplying components, pre-mixing, dosing two-component polyurethane adhesive and its uniform application in the production of sandwich panels filled with mineral wool with liners of structured metal and glass wool on the lines of continuous operation.
KL. 4.5 Core pushing table
Core pushing table is designed for continuous feeding of the mineral wool slats into the line. The lamellas are joined to form a continuous staggered mineral wool mat in according to Interstate Standard (GOST).
KL.4.1 Thickness calibration module
Thickness calibration module is designed to calibrate the thickness of a mineral wool board. Mineral wool thickness pre-calibration allows the production of mineral wool boards with the same geometric dimensions, which in turn reduces the load on the cutters of the disc cutoff block.
UG. 3.11 Turn over unit
Turn over unit is designed to turn the finished roof sandwich panels, which are then stacked into a stack with the ribs facing each other. This reduces the height of the finished pile of shipped products and prevent damage to the edges of the panels during further transportation.
CARP-T (Automated cutting and feeding of trapeze lamellas into the roof panel)
Automated cutting and feeding of trapeze lamellas into the roof panel is designed for cutting and stacking trapezoidal lamellas into the bottom flashing of a continuous sandwich panel roofing blank. CompositionThe system consists of a sawmill for cutting trapezoidal lamellas, a handling device for transferring trapezia, a system of transport conveyors and turners, a group […]
UG. 3.5 Strech film wrapper
Strech film wrapper is designed for continuous packing of stacks of finished sandwich panels into stretch film.The packaging of output products is the last process in sandwich panel continuous laminating production line and is necessary to prevent contamination of the panel surface, rust on the cut surface and damage to the product. Panels, once in […]
Our completed projects
2021-2023
Stitching and non-stop metal coil replacement section
2022-2023
CARP-L
Mineral wool core automatic lamella cutting and feeding unit
2022-2023
Thickness calibration module
2021-2023
Core pushing table
Mineral wool core automatic lamella cutting and feeding unit (CARP-L)
2022-2023
Mineral wool core automatic lamella cutting and feeding unit (CARP-L)
Automated cutting and feeding of trapeze lamellas into the roof panel (CARP-T)
2020-2023
“No mist“ spray adhesive applicator
