Modules and sections of sandwich panel continuous laminating production lines
Russian manufacturer of sandwich panel continuous laminating production lines
Reduction of production costs
Modernisation of current lines of other manufactures
Improving the quality of products
Sandwich panel production equipment
UG. 3.2 Finished panel roller conveyor
Finished panel roller conveyor is designed for handling finished sandwich panels.
KL. 4.15 Multi-blade disc lamella saw
Multi-blade disc lamella saw is designed for cutting mineral wool boards into lamellas of a given width. It is completed with interchangeable shafts for adjustment to the desired lamella width.
KL.4.1 Thickness calibration module
Thickness calibration module is designed to calibrate the thickness of a mineral wool board. Mineral wool thickness pre-calibration allows the production of mineral wool boards with the same geometric dimensions, which in turn reduces the load on the cutters of the disc cutoff block.
UP.1.5 Trapeze lamella multiblade disc saw
Trapeze lamella multiblade disc saw is designed to cut the mineral wool panel into trapezoidal lamellas, which are then placed in the bottom lining of the roof sandwich panel.
KL.4.7 Reception roller conveyor
Reception roller conveyor is a driven roller conveyor with guides, designed for receiving lamellas of mineral wool boards.
KL.4.6 Buffer roller conveyor
Buffer roller conveyor is a driven roller conveyor with guides, designed for handling lamellas of mineral wool boards.
UP. 1.12 Disc cutoff block
Disc cutoff block is designed for milling “quarters” for locks on the lining of sandwich panels, as well as calibration of the width of the mineral wool mat.
UG. 3.9 Feeding unit for polystyrene blocks
Feeding unit for polystyrene blocks is designed for automatic lining of polystyrene blocks under the pile of sandwich panels before their packing.
US.2.2.2 Adhesive components supply station
Adhesive components supply station is designed for supplying components, pre-mixing, dosing two-component polyurethane adhesive and its uniform application in the production of sandwich panels filled with mineral wool with liners of structured metal and glass wool on the lines of continuous operation.
UP. 1.1 Decolers (10 tonnes) (3 units) andУП 1.2 Hydraulic driven undercarriages (3 units)
Decolers are designed for continuous uncoiling of sheet metal from the coil on a sandwich panel production line. The feed speed of the thin sheet metal coil is automatically adjusted.
KL. 4.5 Core pushing table
Core pushing table is designed for continuous feeding of the mineral wool slats into the line. The lamellas are joined to form a continuous staggered mineral wool mat in according to Interstate Standard (GOST).
PR. 9 Caterpillar type press / iM-Press 9020 (9 m)
Caterpillar type press / iM-Press 9020 is designed to operate as part of a sandwich panel continuous laminating production lines and is used for uniform compression of the sandwich panel blank produced in a continuous production cycle.The tracked press unit comprises a superimposed upper and lower frame structure, designed for uniform compression of the sandwich […]
UG.3.1 Cut-off flying band saw with encoder
Cut-off flying band saw with encoder is designed for cutting continuous sandwich panel blanks coming out of the press into finished sandwich panels of a given length. It is equipped with automation for synchronization with other modules of the line and precise work without operator’s interference.
UG. 3.3 Vacuum stacker
Vacuum stacker is designed for lifting, handling and stacking finished sandwich panels.
UG. 3.5 Strech film wrapper
Strech film wrapper is designed for continuous packing of stacks of finished sandwich panels into stretch film.The packaging of output products is the last process in sandwich panel continuous laminating production line and is necessary to prevent contamination of the panel surface, rust on the cut surface and damage to the product. Panels, once in […]
US. 2.1 Laminator
Laminator forms sandwich panel locks, applies adhesive, brings together the cladding and the mineral wool mat for subsequent feeding into the press.
UP. 1.11 Deep Profiled Roof module
Deep Profiled Roof module is designed for the manufacture of the bottom flashing for a roof sandwich panel.Deep Profiled Roof module is designed for the manufacture of the bottom flashing for a roof sandwich panel.
CARP-T (Automated cutting and feeding of trapeze lamellas into the roof panel)
Automated cutting and feeding of trapeze lamellas into the roof panel is designed for cutting and stacking trapezoidal lamellas into the bottom flashing of a continuous sandwich panel roofing blank. CompositionThe system consists of a sawmill for cutting trapezoidal lamellas, a handling device for transferring trapezia, a system of transport conveyors and turners, a group […]
CARP-L (Mineral wool core automatic lamella cutting and feeding unit)
CARP-L is designed for automated cutting of mineral wool boards into lamellas, turning of lamellas and forming of mineral wool filling mat.
UG. 3.11 Turn over unit
Turn over unit is designed to turn the finished roof sandwich panels, which are then stacked into a stack with the ribs facing each other. This reduces the height of the finished pile of shipped products and prevent damage to the edges of the panels during further transportation.
UG. 3.10 Dust extruction unit (XXX m3/hour)
Dust extruction unit is designed to remove mineral wool swarf and dust from the cutting area.The contaminated air, together with the swarf from the work area, is conveyed by a fan through suction hoses to the unit, where larger dust particles are blown against the housing walls, lose speed and fall into the dust collector. […]
Sandwich panel production lines
«Basic»
Provides the possibility of further modernization and guaranteed quality of output product
Warranty service for 12 months from the date of launching the line.
Installation and commissioning
Post-warranty service and technical support
Customer staff training
Our completed projects
2021-2023
Stitching and non-stop metal coil replacement section
2022-2023
CARP-L
Mineral wool core automatic lamella cutting and feeding unit
2022-2023
Thickness calibration module
2021-2023
Core pushing table
Mineral wool core automatic lamella cutting and feeding unit (CARP-L)
2022-2023
Mineral wool core automatic lamella cutting and feeding unit (CARP-L)
Automated cutting and feeding of trapeze lamellas into the roof panel (CARP-T)
2020-2023
“No mist“ spray adhesive applicator
